Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Simulating programs with Siemens TIA Portal using PLCSIM

We will now learn how to simulate a program using Siemens TIA Portal. We will use the program written in the previous chapter as an example:

  1. Open the project/program using the steps in the previous section. You should have what looks like the following screenshot. Click on the Compile icon and ensure there is no error in your program.
Figure 9.6 – Opened project showing the Compile button (red arrow)

Figure 9.6 – Opened project showing the Compile button (red arrow)

  1. Click on the Start simulation icon, as indicated in the following screenshot:
Figure 9.7 – Compiled program showing no error, that is 0 errors

Figure 9.7 – Compiled program showing no error, that is 0 errors

  1. A warning message shown as follows will appear. Click OK:
Figure 9.8 – Simulation – Warning message

Figure 9.8 – Simulation – Warning message

You should have what looks similar to the following screenshot:

Figure 9.9 – Simulation – Extended download to device dialog box

Figure 9.9 – Simulation – Extended download...