Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Level control using PLC

The following diagram shows a level control that can be used in the industry:

Figure 9.49 – Level control

Figure 9.49 – Level control

The tank has two level sensors (a high-level sensor and a low-level sensor). The low-level sensor is connected to I0.2, while the high-level sensor is connected to I0.3. A pump connected to Q0.0 via a contactor supplies liquid to the tank. The start push button (normally open) is connected to I0.0, while the stop push button (normally closed) is connected to I0.1. The pump ON indicator is connected to Q0.1. A manual discharge valve is used to discharge the liquid when required.

When the start push button is pressed and released and there is no liquid in the tank, in other words, the low-level sensor cannot detect liquid, the pump should start running until the liquid fills the tank, in other words, the high-level sensor detects liquid.

When the manual discharge valve is opened and the liquid falls below the high...