Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Summary

Congratulations! You have successfully completed another chapter of this book. Good job! PLC is the brain behind most modern automated machines and programming is key when automating a machine with PLC. You should now understand latching and unlatching, know how to use an output address as input, and be familiar with timer, counter, move, and compare instructions. You should also be able to write programs using the techniques and instructions explained in the chapter. Simulation, which is key, was also discussed. You should be able to simulate your program after writing to know whether it will work. The final two sections of this chapter were the most interesting, where we looked into some real-life applications of some of the techniques learned in the chapter (that is, level control using PLC and an automated filling, capping, and wrapping system using PLC). Try to get your hands dirty with them.

In the next chapter, we will learn about the Human Machine Interface (HMI...