Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Introducing SCADA

SCADA is a system consisting of various hardware and software that work together to monitor and control machines in an industrial process.

Supervisory control refers to a high level of overall control of several individual PLCs or multiple control loops.

Data acquisition refers to the gathering of information and data from a process that is analyzed in real time. Real-time data collection helps to reduce overhead costs, monitor an entire process, and increase efficiency.

SCADA system helps to collect, analyze, and visualize data from equipment or a machine and also provides a means of controlling the equipment or machine from a central location, which can be local or remote (that is, near the machine or far away from the machine).

SCADA is typically used to monitor and control geographically dispersed machines or devices. The following figure shows a simple SCADA system:

Figure 11.1 – A simple SCADA system showing SCADA hardware

Figure 11.1 – A simple SCADA system showing SCADA...