Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Exploring process control terms

Here, we are going to look into some of the common terminology related to process control:

  • Process: A process is any operation or event (or sequence of operations or events) that causes a physical or chemical change to an input. Raw materials in industry undergo some kind of series of operations, whether being heated, ground, or mixed, for example, before they resemble a finished product.
  • Sensors: A sensor is a device that senses or detects something – just as we have ears that hear, eyes that see, a nose that smells, and a tongue that tastes. We have sensors that sense or detect various physical properties such as temperature, pressure, level, or flow. Sensors basically convert a physical property into an electrical quantity.

Hence, the four common sensors used in process control are a temperature sensor, a pressure sensor, a level sensor, and a flow sensor – some others include a pH sensor, speed sensor, or a position...