Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Pressure measurement and transmitters

Pressure can be defined as the amount of force applied per unit area (F/A). The processes in industry require accurate and reliable pressure measurements for safe operations and the production of quality products. The effects of pressure include position movements, changes in resistance, or other physical changes that can be measured. Common pressure sensors employ a Bourdon tube, diaphragm, bellows, force balance or variable, and a capacitance arrangement.

A pressure transmitter is required to produce a standard signal (4 to 20 mA or 0 to 10 V) from whatever pressure effect the sensor is based on. Mostly, a pressure transmitter comes with an inbuilt sensor and is sold as a single package, as shown in the following figure:

Figure 12.8 – A front view of a pressure transmitter (Credit: Showlight Technologies Ltd.: www.showlight.com.ng)

Figure 12.8 – A front view of a pressure transmitter (Credit: Showlight Technologies Ltd.: www.showlight.com.ng)

The following figure shows a simple connection to a pressure transmitter...