Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Understanding the process control loop

The process control loop is a set of devices and tools designed to maintain the desired output from a process variable. Control loop components and instruments measure the variable, respond to it, and control it to maintain a setpoint.

A control loop system can be either an open-loop or closed-loop system, which we explained in an earlier section of this chapter. It usually consists of a sensor or transmitter, a controller, and an actuator. The following figure shows a process control loop for level control:

Figure 12.16 – The process control loop for level control

Figure 12.16 – The process control loop for level control

The process control loop in the preceding figure is explained briefly as follows: the pump supplies water to the tank and a control valve (the final control element) controls the flow rate depending on what it learns about the tank level through the signal it receives from the level controller, which has a setpoint. The level transmitter provides...