Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

A practical example of single-loop process control

Here, we will use a temperature sensor, a temperature controller, and a contactor (actuator) to keep the temperature of a heater at the desired level (or setpoint).

Materials/devices

The required materials include the following:

  • A thermocouple temperature sensor (Type K)
  • A temperature controller (JTC903)
  • A contactor
  • A heating element

Wiring

Make the connection as shown in the following diagram (Figure 12.17):

Figure 12.17 – Pictorial diagram of a temperature control system (Credit: Showlight Technologies Ltd.: www.showlight.com.ng)

Figure 12.17 – Pictorial diagram of a temperature control system (Credit: Showlight Technologies Ltd.: www.showlight.com.ng)

Operation:

  1. Set the dial on the front of the temperature controller to the setpoint of your choice, that is, the temperature you want to maintain – for example, 100 degrees Celsius.
  2. Supply power to the circuit by switching on the breaker.
  3. When the temperature of the heater is below the setpoint, the common terminal...