Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Exploring the key technologies in Industry 4.0

Industry 4.0 implements various existing technologies in a more advanced way. The key technologies in Industry 4.0 are as follows:

  • Internet of Things (IoT): This refers to a network of physical objects or devices that collect data with the help of sensors and communicate with each other via the internet. In the manufacturing or other production industry, IoT is a technology that allows field devices (sensors and actuators) to communicate with each other with little or no human intervention. This is called Industrial Internet of Things (IIoT). IIoT is a component of Industry 4.0. It enables manufacturers to monitor the status, performance, and health of devices, schedule predictive maintenance, or perform remote troubleshooting and improve operation safety and security.
  • Robotics: Robots are programmed machines that can carry out a series of tasks with little or no human intervention. They can make decisions based on input and...