Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Introducing switches and sensors

A switch is an electrical component that connects or disconnects a signal path in an electrical circuit. It is used to make or break an electrical circuit. A switch has two states: an ON state and an OFF state. In an electrical circuit, the current will flow when the switch is in the ON state. When in the OFF state, the current will not flow. Hence, the ON state will connect a signal path, while the OFF state will disconnect a signal path. A switch can be referred to as a device that’s used to turn equipment ON or OFF.

Switches can be categorized as follows:

  • Manually operated switch
  • Mechanically operated switch

Sensors are devices that detect or sense the presence or absence of objects. A sensor can be thought of as an automatic switch. They gather information from their environment and convert it into a form of signal that can be read and/or seen by an observer or equipment. In a human being, their eyes, nose, ears, tongue, and skin can be referred...