Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Introducing a PLC

A PLC is an industrial computer that consists of both hardware and software used for automating industrial processes. They are mostly used in manufacturing industries and can be found in other industries including transportation, manufacturing, warehousing, oil and gas, building, and so on. A PLC can also be referred to as an electronic device that accepts inputs from sensors and switches, processes them, and gives out signals to control actuators. PLCs take data from the plant floor through switches and sensors, they then execute the program logic written into them and give an output signal based on the result of the program logic to control actuators or machines connected to them. PLCs are the brains behind almost all modern automated machines in industries.

Let’s now have a look at the parts that make up a PLC.

Exploring PLC modules

The hardware part of a PLC consists of various modules. The basic modules that make up a PLC include the following...