Book Image

Industrial Automation from Scratch

By : Olushola Akande
Book Image

Industrial Automation from Scratch

By: Olushola Akande

Overview of this book

Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.
Table of Contents (21 chapters)
1
Part 1: Learning the Concepts and Skills Required to Get Started
8
Part 2: Understanding PLC, HMI, and SCADA
14
Part 3: Process Control, Industrial Network, and Smart Factory

Understanding the PLC scan cycle

The PLC scan cycle is a good way to explain how the PLC works. Let’s have a look at it to have a better understanding of the operation of a PLC.

The PLC scan cycle is the cycle in which the PLC reads the inputs, runs the PLC programs, performs diagnostic and communication tasks, and updates the output. It’s a repetitive process. The time taken by the PLC to complete one scan cycle is referred to as the scan time and is measured in milliseconds.

The following is a PLC scan cycle:

Figure 7.9 – PLC scan cycle

Figure 7.9 – PLC scan cycle

PLC scan cycle may vary slightly depending on the PLC in use. Basically, the PLC starts by reading the inputs, that is, checking the state of the connected switches and sensors to know which one is ON or OFF or the current value if it’s analog. It then executes the user program based on the state of the inputs. Next, the PLC performs communication tasks, which include communicating necessary...