Book Image

Making Your CAM Journey Easier with Fusion 360

By : Fabrizio Cimò
Book Image

Making Your CAM Journey Easier with Fusion 360

By: Fabrizio Cimò

Overview of this book

Downloading a piece of 3D software and shaping concepts and ideas is quite easy. However, designing feasible and cost-effective real parts from 3D models can be challenging with traditional production technologies, or even additive manufacturing. This book will give you the know-how and skills to develop your projects from ideas to physical products, and overcome these obstacles. In ‘Making Your CAM Journey Easier with Fusion 360’, you'll discover how to set up a CAM program, pick the right tool, and optimize production. You'll learn the pros and cons of different production technologies, including turning, milling, laser cutting, and 3D printing, and understand how to choose the best option based on your needs. You’ll also explore the important computer-aided manufacturing tools that Fusion 360 offers through the use of examples and best practices. By the end of this book, you’ll understand the potential issues and drawbacks of different design components and apply workarounds to avoid design flaws.
Table of Contents (26 chapters)
1
Part 1 – Implementing Turning Operations in Fusion 360
7
Part 2 – Milling with Fusion 360
13
Part 3 – Laser Cutting Using Fusion 360
17
Part 4 – Using Fusion 360 for Additive Manufacturing
22
Part 5 – Testing Our Knowledge

How does a laser cut?

In recent years, the power of fiber laser sources has exploded, and every year, new records are achieved. A few years ago, a laser source with a power of 6 kilowatts (KW) would have been a dream come true for most producers; however, nowadays, it is typical to find cutting machines with a 15 KW source, with some producers even starting to experiment with sources up to 50 KW.

To wrap our head around these numbers, let’s imagine my motorbike, which has a power of 50 KW; at full throttle, it can bring its mass (190 Kg) and my mass (75 Kg) all the way up to more than 200 km/h. Now, imagine all that power focused on a tiny spot with an area of less than a square millimeter. As you may guess, focusing all this energy on such a small surface leads to temperatures high enough for the metal to melt (or vaporize).

Melting the metal, however, is not enough to cut it properly: we need to remove the melted metal and clean the cut width; otherwise, once the laser...