Book Image

Operator Training Simulator Handbook

By : Joseph Philip
Book Image

Operator Training Simulator Handbook

By: Joseph Philip

Overview of this book

Operator training simulators in the process industry have been around since the 1970s, but you may not find a book that documents the development of these systems and the standard best practices. The Operator Training Simulator Handbook covers best practices for OTS engineering and OTS training development and delivery, starting from the basic the jargon and the different types of OTS systems. It will take you through the best approaches to project specification as well as building, maintenance, planning, and delivering these systems by sharing real-life experiences and dos and don’ts. As you advance, you'll uncover the various challenges in the planning and delivery of operator training models and understand how to address those by working through real-world projects. This book helps in specifying the best fit for purpose, choosing a cost-effective system when acquiring an OTS. You'll also learn how you can turn your OTS projects into digital twins before finally learning all about documentation in a typical OTS project, covering the sample structure that you can use as a starting point in your projects. By the end of the book, you'll have learned best practices for developing operator training simulator systems and have a reference guide to overcome common challenges.
Table of Contents (11 chapters)
1
Section 1: Introduction, Definitions, and Classifications
3
Section 2: Best Practices for the Development of OTS Systems
6
Section 3: OTS' Future, Training Model, and Reference Documents

OTS jargon and definitions

It is very important to clarify some definitions at the beginning of this book as there is a mix-up in the industry, and many terms are used interchangeably; for example, Initial Conditions (ICs) and snapshots, snapshots and backtracks, scenarios and ICs, and more.

While the nuclear and thermal power OTS industries have standards, the oil and gas, chemical, pharmaceutical, and, in general, process OTS industries do not have one. Perhaps this chapter can serve as a starting point to achieve this; therefore, in this chapter, there will be more concentration toward OTS projects within these industries.

Nuclear power plant simulators are used for operator training and examination. The standard is ANS-3.5-2018 and can be found on the American Nuclear Society website at https://www.techstreet.com/ans/standards/ans-3-5-2018?product_id=2090333.

This link was valid at the time of writing. If the link does not work, you can try searching for the standard name Nuclear power plant simulators for use in operator training and examination.

Additionally, there are fossil fuel power plant simulators – the functional requirements standard is ANSI/ISA 77.20.01-2012 and can be found on the American National Standards Institute website at https://webstore.ansi.org/Standards/ISA/ANSIISA7720012012.

This link was valid at the time of writing. If the link does not work, you can try to search for the standard name Fossil Fuel Power Plant Simulators – functional requirements.

Next, we will look at the jargon terms used in the process industry regarding OTS projects. I will explain each one so that we have a baseline definition to remove any vagueness around these established terms in the industry.