Book Image

Mastering SOLIDWORKS Sheet Metal

By : Johno Ellison
Book Image

Mastering SOLIDWORKS Sheet Metal

By: Johno Ellison

Overview of this book

SOLIDWORKS© is the premier software choice for 3D engineering and product design applications across a wide range of industries, and the Sheet Metal module forms an important part of this powerful program. This book will help you to understand exactly what Sheet Metal is, why it is used, and how you can make the most of this fundamental design feature. You’ll start by understanding the basic tools, including Base Flanges and Sketched Bends, before moving on to more complex features such as Custom Forming Tools and Lofted Bends. The book covers all the necessary tools in a step-by-step manner and shares practical manufacturing tips and tricks that will allow you to apply the skills that you learn to real-world situations. By the end of this SOLIDWORKS book, you’ll have understood how to make the best use of SOLIDWORKS Sheet Metal tools and be able to create a whole range of 3D models and designs confidently.
Table of Contents (18 chapters)
1
Section 1: Getting Started with the Sheet Metal Module
6
Section 2: Advanced Sheet Metal Tools
13
Section 3: Converting 3D Parts to Sheet Metal and Creating a Sheet Metal Enclosure

Using Cross Breaks

Cross Breaks are common in sheet metal and describe a slight bend that's added to a flat sheet to make it more rigid and give it strength. These Cross Breaks can often be seen on the sides of things such as sheet metal air ducts, and they commonly take the form of two overlapping bends that form a cross, or X shape, on the otherwise flat surface. Figure 6.7 shows an example of Cross Breaks on the side of a metal duct:

Figure 6.7: An example of a piece of ducting with X-shaped Cross Breaks

Figure 6.7: An example of a piece of ducting with X-shaped Cross Breaks

Cross Breaks are very simple to add in SolidWorks Sheet Metal:

  1. Start a new part document and create a Base Flange 100x100mm in size and 1mm thick. The default Sheet Metal properties can be used.
  2. Select the Cross Break tool.
  3. Now, left-click to select the face where you want to add the Cross Break feature. A yellow preview will appear, showing where the Cross Break feature's bends will be added (Figure 6.8):
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